Despite the best efforts of the manufacturers, there are folks out there that try to repair power tools, with [Dean Doherty] being one of them. Recently he got a Milwaukee M18 cordless planer in for repairs, which started off with just replacing some dodgy bearings, but ended up with diagnosing a faulty controller. Consequently the total repair costs went up from reasonable to absolutely unreasonable, leading to a rant on why Milwaukee tools are terrible to repair.

Among the symptoms was the deep-discharged battery, which had just a hair over 7 V while unloaded. Question was what had drained the battery so severely. What was clear was that the tool was completely seized after inserting a working battery with just a sad high-pitched whine from a stalled motor.

After replacing both bearings and grumbling about cheap bearings, the tool had a lot of drywall dust cleaned out and was reassembled for a test run. This sadly showed that the controller board had been destroyed due to the seized rotor bearing, explaining the drained battery. Replacing the controller would have cost €60-70 as it comes with the entire handle assembly, rendering the repair non-viable and a waste.

Perhaps the one lesson from this story is that you may as well preventively swap the cheap bearings in your Milwaukee tools, to prevent seizing and taking out the controller board. That said, we’d love to see an autopsy on this controller board fault.

Thanks to [paulvdh] for the tip.

Ever wanted to know how engineers made their calculations before digital calculators were on every workbench? [Richard Carpenter] and [Robert Wolf] have just the thing—a sliderule simulator that can teach you how to do a whole bunch of complex calculations the old fashioned way!

The simulator is a digital recreation of the Hemmi/Post 1460 Versalog slide rule. This was a particularly capable tool that was sold from 1951 to 1975 and is widely regarded as one of the best slide rules ever made. It can do all kinds of useful calculations for you just by sliding the scales and the cursor appropriately, from square roots to trigonometry to exponents and even multi-stage multiplication and divisions.

You can try the simulator yourself in a full-screen window here. It’s written in JavaScript and runs entirely in the browser. If you’ve never used a slide rule before, you might be lost as you drag the center slide and cursor around. Fear not, though. The simulator actually shows you how to use it. You can tap in an equation, and the simulator will both spit out a list of instructions to perform the calculation and animate it on the slide rule itself. There are even a list of “lessons” and “tests” that will teach you how to use the device and see if you’ve got the techniques down pat. It’s the sort of educational tool that would have been a great boon to budding engineers in the mid-20th century. With that said, most of them managed to figure it out with the paper manuals on their own, anyway.

We’ve featured other guides on how to use this beautiful, if archaic calculation technology, too. We love to see this sort of thing, so don’t hesitate to notify the tipsline if you’ve found a way to bring the slide rule back to relevance in the modern era!

Thanks to [Stephen Walters] for the tip!